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In this solution, higher detection values mean the failure IS MORE likely to be detected. This may differ from the traditional AIAG FMEA convention where 1 = almost certain detection and 10 = virtually undetectable. Ensure your team understands the scale direction when performing assessments.

Detection Scale

RatingIDNameDetection ProbabilityDescription
00UnanalyzedDefault. Detection capability has not yet been assessed.
11Never< 5%Failure is almost never detected before reaching the user
22Seldom5% — 25%Failure is detected in a small fraction of occurrences
33Sometimes25% — 75%Failure is detected in a significant portion of occurrences
44Often75% — 95%Failure is detected in most occurrences
55Always> 95%Failure is detected in virtually every occurrence

Scale Direction and RPN Impact

Because higher detection values mean better detection capability, the RPN behavior differs from traditional FMEA conventions:
Detection RatingDetection CapabilityEffect on RPN
1 (Never)Almost no detectionIncreases RPN (bad)
5 (Always)Near-certain detectionIncreases RPN (counterintuitive)
In this solution’s scale, D=5 (Always detected) produces a higher RPN than D=1 (Never detected) for the same S and O values. This is the inverse of the traditional AIAG convention. When comparing RPN thresholds with industry standards or external auditors, account for this scale direction.Example: S=4, O=3, D=5 yields RPN=60, while S=4, O=3, D=1 yields RPN=12. The more detectable failure has the higher RPN, which may require adjusted RPN threshold definitions.

Fields Using This Enumeration

The detection enum is used on two Failure Mode fields:
FieldIDStage
Pre-mitigation detectionpremitigationDetectionInitial FMEA rating — detection capability before design changes
Post-mitigation detectionpostmitigationDetectionResidual FMEA rating — detection capability after verification improvements

Comparison with Occurrence Scale

The detection and occurrence enumerations share identical labels and probability ranges but carry different meanings:
PropertyOccurrenceDetection
MeasuresHow often the failure occursHow likely the failure is detected
Rating 1Never occurs (<5%)Never detected (<5%)
Rating 5Always occurs (>95%)Always detected (>95%)
Visual indicatorsShared labels, no unique iconsNo icons or colors defined
Unlike severity (which has color-coded RPN icons) and occurrence (which has labels), the detection enumeration has no icons or colors configured. Detection cells in risksheet display plain text values only.

Role in RPN Calculation

Detection completes the three-factor RPN formula:
RPN = Severity (S) x Occurrence (O) x Detection (D)

Pre-mitigation:   S x premitigationFMOccurrence x premitigationDetection = premitigationRPN
Post-mitigation:  S x postmitigationFMOccurrence x postmitigationDetection = postmitigationRPN
Detection improvements are a common risk mitigation strategy when the root cause cannot be eliminated:
  • Adding automated test procedures (increases D)
  • Implementing design verification steps (increases D)
  • Adding visual inspection checkpoints (increases D)

Configuration Details

PropertyValue
Source file.polarion/tracker/fields/failureMode-detection-enum.xml
Enum typedetection
Applied toFailure Mode (premitigationDetection, postmitigationDetection)
IconsNone defined
Used in reportsDFMEA Summary Report

Code: failureMode-detection-enum.xml, failureMode-custom-fields.xml, DFMEATemplate risksheet.json