Control Plan Item

<customField name="inspectionLocationCode">
  <description>Work center or station ID where inspection occurs</description>
  <type>String</type>
  <example>WC-05, Assembly Station 3, QC Lab</example>
</customField>

<customField name="gageType">
  <description>Type of measurement equipment used</description>
  <type>Enumeration</type>
  <options>DigitalCalipers, MicrometerBoring, PressureGauge, 
           ElectricalTester, VisualInspection, AOI, XRay</options>
</customField>

<customField name="spcChartType">
  <description>Statistical Process Control chart type</description>
  <type>Enumeration</type>
  <options>IndividualsChart, XbarChart, RChart, pChart, npChart, cChart</options>
  <notes>Drives SPC dashboard generation and control limit calculations</notes>
</customField>

<customField name="acceptanceCriteria">
  <description>Pass/fail criteria for inspection decision</description>
  <type>Text</type>
  <example>Length 25.0±0.5mm AND Appearance Grade A OR B (no deep scratches)</example>
</customField>

name: Characteristics
workItemType: characteristic
columns:
  - name: Target Value
    binding: targetValue
  - name: Tolerance
    binding: tolerance
  - name: SC/CC Classification
    binding: classification
  - name: Linked Control Plans
    binding: linkedControlPlanItems
    linkRole: verifies

#set($cpCount = $helper.createLuceneQuery("type:controlPlanItem").list().size())
#set($psCount = $helper.createLuceneQuery("type:processStep").list().size())

#nxSpaceBanner(2, "Manufacturing Control Planning", 
               "IATF 16949 control plan execution and SPC oversight", 
               "#ff8c00", "#ff6b35")

#nxStatCard("Control Plan Items", $cpCount, "blue")
#nxStatCard("Process Steps", $psCount, "blue")

#nxLinkCardsGrid()
  #nxLinkCard("Control Plan - Sensor Unit", 
              "Defines how to monitor critical characteristics during assembly",
              "/polarion/redirectLink?type=workItem&id=ControlPlan-SensorUnit",
              "chart-box")
  #nxLinkCard("Process FMEA Analysis",
              "Links to PFMEA that identifies what can go wrong",
              "/polarion/redirectLink?type=workItem&id=PFMEA-SensorUnit",
              "alert-box")
#nxLinkCardsGridEnd()

<workitem type="controlPlanItem">
  <title>Sensor Housing Pressure Verification</title>
  <description>Verify sensor housing withstands 5.0±0.5 bar pressure 
              during manufacturing test to ensure field reliability
              under extreme thermal cycles</description>
  <field name="owner">John.Smith</field>
  <field name="priority">High</field>
  
  <!-- Links to parent process step -->
  <link role="parent" workitem="PS-003"/>
  
  <!-- Links to characteristic being monitored -->
  <link role="verifies" workitem="CHAR-087"/>
  
  <!-- Links to PFMEA failure modes detected by this control -->
  <link role="detects" workitem="PFM-015"/>
  <link role="detects" workitem="PFM-016"/>
  
  <!-- Measurement and inspection parameters -->
  <customField name="measurementTechnique">
    Pressure test fixture with calibrated digital gauge (±1 PSI accuracy).
    Test procedure: ISO 6892-1 Static Pressure Test.
    Equipment: Test Stand WC-07, Gage ID: G-0423 (last calibrated 2026-01-15)
  </customField>
  
  <customField name="sampleSize">5 pieces per production lot</customField>
  <customField name="sampleFrequency">Every 500 units manufactured</customField>
  <customField name="controlMethod">
    Setup verification on first piece. Continuous monitoring every 500 units.
    Visual inspection for housing cracks post-test.
  </customField>
  <customField name="reactionPlan">
    Out of control (pressure <4.5 bar or >5.5 bar): 
    1. Stop production immediately. 
    2. Sort and rework all parts since last good sample. 
    3. Investigate root cause (pressure regulator calibration, seal degradation).
    4. Validate fix with 5 consecutive good parts before restart.
    5. Submit 8D report to quality manager within 24 hours.
  </customField>
  
  <field name="classification">CC</field>
  <customField name="gageType">PressureGauge</customField>
  <customField name="acceptanceCriteria">5.0±0.5 bar (4.5-5.5 bar acceptable range)</customField>
</workitem>

// If product characteristic target exists, use it; else use process characteristic target
function targetValueFormula(productChar, processChar) {
  if (productChar && productChar.targetValue) {
    return productChar.targetValue;
  }
  return processChar ? processChar.targetValue : "";
}

// Merged tolerance: product takes precedence, then process
function toleranceFormula(productChar, processChar) {
  if (productChar && productChar.tolerance) {
    return productChar.tolerance;
  }
  return processChar ? processChar.tolerance : "";
}

// SC/CC classification badge: display whichever is set
function classificationBadge(productChar, processChar) {
  const classification = 
    (productChar && productChar.classification) || 
    (processChar && processChar.classification);
  
  if (classification === "SC") {
    return '<span style="background:#ff8c00; color:white; padding:2px 6px;">SC</span>';
  } else if (classification === "CC") {
    return '<span style="background:#c62828; color:white; padding:2px 6px;">CC</span>';
  }
  return "";
}

## List all PFMEA failure modes and their detecting control plan items
#set($pfmeas = $helper.createLuceneQuery("type:processFailureMode").list())

#foreach($pfmea in $pfmeas)
  #set($controlPlanItems = $pfmea.getLinkedWorkItems("detects", true))
  
  Process Failure Mode: $pfmea.title
  Detection Strategy:
  #if($controlPlanItems.isEmpty())
    [WARNING] No control plan items defined!
  #else
    #foreach($cp in $controlPlanItems)
      - $cp.title
        Measurement: $cp.getCustomField("measurementTechnique")
        Frequency: $cp.getCustomField("sampleFrequency")
    #end
  #end
#end